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Heat conduction welding of copper components with blue diode laser by Laserline diode lasers



Laser Welding

Filigree welding applications of metals like copper, aluminum & stainless steel using a blue ultra brillant diode laser

Laser Welding – The Process

The blue laser enables controlled welding of copper and other non-ferrous metals with low material thickness. Whereas thin foils were previously cut rather than joined with an infrared laser, the blue laser can now be used to process the material in a targeted and controlled manner. The blue laser beam is used to melt the desired material along the joints. The liquefied materials flow into each other and form the weld seam as they cool. This process produces particularly smooth seams that are of excellent quality and therefore highly stable. The process is basically the same as with an infrared laser - apart from the wavelength used.

Advantages of Welding with Blue Ultra Brillant Diode Lasers

  • Non-ferrous metals absorbing the blue light spectrum seven to twenty times better than infrared light (see graphic)
  • Smooth and stable process due to continous energy input
  • Improvement of micro welding processes of non-ferrous metals
  • High efficient welding of thin foils and sheets as well as filigree parts
  • Wobbling to generate large connection areas
  • Smooth welding seams, no rework needed
A graph showcasing the absorptivity of various metals at ambient temparature by Laserline diode lasers

Examples for Copper Welding

Bed-on-Plate Welding

Welding of 0.42 mm copper
LDFblue 400-wbc - 6 m/min

Welding of 0.42 mm copper
LDFblue 800-wbc - 30 m/min

Overlap Welding

with LDFblue 800-wbc

100 µm on 100 µm copper foil

200 µm on 200 µm copper foil

100 µm copper strip on foil

200 µm copper strip on foil

Examples for Aluminum Welding

Foils and filigree parts

Overlap Welding

Welding of 200 on 200 µm aluminum
LDFblue 400-wbc - 12 m/min

Edge-overlap Welding

Welding of 200 on 300 µm aluminum
LDFblue 400-wbc - 6 m/min wobbling of laser spot

Examples for Welding of Stainless Steel

Foils and filigree parts with blue high brightness laser

Overlap Welding

Welding of 300 on 300 µm stainless steel
LDFblue 400-wbc - 15 m/min

Edge-overlap Welding

Welding of 300 on 300 µm stainless steel
LDFblue 400-wbc - 3 m/min wobbling of laser spot

Any questions on blue ultra brilliant diode lasers or copper welding?

Please send us your request!